KAVS Spectronova Engineering

Cleanrooms & Projects with Precision and Purpose

We are a YOUNG firm of engineers, designers, IITians and strategists who come with the core strength of conceptualizing and delivering Turnkey Solutions and High end B2B projects.

We are dedicated to unique design approaches adapted to each project, and achieving a balance between functionality & aesthetics, context, climate, material, cost & time-frame.

Feasibility Study

An appropriately detailed Work breakdown structure will be developed to ensure the project scope is properly agreed and understood by all stakeholders. This also allows the complete project to be split into appropriate sub- projects and/or phases.

1) Construct an Initial Plan / Preliminary project plan
2) Add Resources, Costs, and Risks Commercial Estimated Project Plan
3) Obtain Stakeholder Buy-in
4) Publish the Plan & Design
5) Collect Progress Information
6) Analyze Current Status
7) Adjust the Plan, and Manage Project Change
8) Project Closure

Cleanroom Equipments

Precision-engineered equipment designed to maintain strict contamination control, enhance operational efficiency, and ensure regulatory compliance in controlled environments.

STATIC PASSBOX

Static Pass Box is usually in transfer between the same Classified Room.
This Pass box is Two type – wall Mounted (Where Material Sizes Are
Small,E.g-Sachet,Pouch etc ) Another is Floor Mounted (Where Trolley
Movement is there.)

Heart of System:

• MOC–SS 304 /316
• Thickness – As per the Requirement .
• SS 304 Double wall ConstrucQon,SS Hinges,SS Handle,Double Glaze View Panel.
• Electro-Magnet Interlock- which ensure one Door will open at a Qme.
• LED Light–Min 250 Lux
• U.V Light–Germicidal UV Light (Wavelength-280-100nm)
• Micro Processor – Unit Will run through Microprocessor Password Based System And Having the ProtecQon Standards IP 65.Also Feature with Door Lock, Unlock, Light on-off.
• Power Supply-230V AC, 1Ø, 50hz

DYNAMIC PASSBOX

Dynamic Pass box is usually in transfer between the different Classified
Room. This Pass box is Two type – wall Mounted (Where Material Sizes Are
Small,E.g- Sachet,Pouch etc ) another is Floor Mounted (Where Trolley
Movement is there.)

Heart of System

• MOC–SS 304 /316
• Thickness–As per the Requirement .
• SS 304 Double wall ConstrucQon, SS Hinges, SS Handle, Double Glaze
  View Panel
• Electro-Magnet Interlock-which ensure one Door will open at a Qme.
• Motor Blower–Kruger, ROSENBERG AC/EC, Dynamic
• HEPA–Gasket Type, GEL Seal Filter.
• PAO–PAO at Upstream HEPA Filter .
• Pressure Gauge–Analog/Digital
• Air Flow–VerQcal Re-circulatory, 0.45m/s, Cleaniness-ISO-5.
• U.V Light–Germicidal UV Light (Wavelength-280-100nm).
• Micro Processor–Unit Will run through Microprocessor Password Based
  System And Having the Protection Standards IP 65.Also Feature with
  Door Lock, Unlock, Light on-off
• Pressure Gauge–Analog/Digital

LAMINAR AIR FLOW UNIT- CEILING MOUNTED /STAND

Vertical Laminar Flow unit is used to be achieved with cleanliness Level ISO-5 in Work StaQon to Prevent the Product. It can be Suspended from Ceiling / Mounted on Stand, Depends on User Requirements.

Heart of System

• MOC–SS 304 /316
• SS 304 Double wall Construction
• Motor Blower–Kruger, ROSENBERG AC/EC, Dynamic.
• HEPA–Gasket Type, GEL Seal Filter .
• PAO–PAO at Upstream HEPA Filter.
• Pressure Gauge–Analog/Digital.
• Air Flow–Vertical, 0.45 m/s, Cleaniness-ISO-5
• Micro Processor – Unit Will run through Microprocessor Password Based System And Having the Protection Standards IP 65

SAMPLING/DISPENSING BOOTH

Downward Forced air of sampling booth extracts at low level into the
booths cleanliness filtration system where contaminated particles
recirculated into the booth Air Flow. In standard Working condiQon of
Pharmaceutical dispensing booth air pulled through the main chamber
to steel exhaust grills used to fasten the HEPA & PRE-filters fitted in the
rear side of the booths, It suppresses airborne dust parQcles away from
the uses breathing area.

Heart of System

• This System Comprises With 3 Stage Filtration System–Pre Filter, Intermediate Filter & HEPA Filter .
• Motor Blower–Kruger, ROSENBERG AC/EC, Dynamic
• HEPA–Gasket Type, GEL Seal Filter.
• PAO–PAO at Upstream HEPA Filter .
• Pressure Gauge–Analog/Digital
• Pressure Gauge–Analog/Digital.
• Air Flow–Vertical, 0.45 m/s, Cleaniness-ISO-5
• Micro Processor – Unit Will run through Microprocessor Password Based System And Having the Protection Standards IP 65

DISPENSING BOOTH

BIOSAFETY CABINET

A biosafety cabinet (BSC)—also called a biological safety cabinet or microbiological safety cabinet—is an enclosed, ventilated laboratory workspace for safely working with materials contaminated with (or potenQally contaminated with) pathogens requiring a defined biosafety level. Several different types of BSC exist, differentiated by the degree of bio-containment required.

Type:Biosafety cabinets are classified into three classes by the U.S. Centres for Disease Control and Prevention (CDC) as per specific Application

• Class I – Recirculation,cabinets protect the operator and the environment from the aerosol but not the sample .
• Class II – A2 & B2 (A2- 70% Recirculation & 30 % Exhaust, B2- 100% Exhaust.)Cabinets provide both kinds of protecQon (of the samples and the environment) since makeup air is also HEPA-filtered.
• Class III – 100% Exhaust, Also these is known as Glove Boxes,These BSC can be used for BSC Level 1-4, These are Most important for the manipulation Biological Material in the BSL -4.
• Note:Exhaust FiltraQon will come with Double HEPA Combination.

AIR SHOWER

Air Showers are self contained chambers installed at entrances to cleanrooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are “scrubbed” by high velocity HEPA filtered air jets with velociQes of 20-22m/s (4000-4300fpm). Contaminated air is then drawn through the base within the unit, filtered and recirculated. This unit can be Served in industries of micro-electronics, semiconductors, pharmaceutical, spray painting, laboratory animal research and food market

MIST SHOWER

Mist Shower is a chamber installed at exit of clean room where Hazardous Product like Onco Drugs, Hormonal injectables, Sterile products and likewise. It is designed to provide protecQon during degowning process while exiting the area.

Air actuated mist showers using ultrasonic nozzles are required for making mist shower .The purpose of mist shower is to make powder sQck to the clean room dress of the person coming out of the manufacturing facilities like API / Oncology manufacturing units . The loose powder sivng on the dress of the person should not contaminate the air when the person coming out . The powder is made sQck to the dress by using water based mist and the precauQon need to be taken that the water should not drip . It is because of this reason the ultrasonic mist nozzles are required . The mist shower is equipped with dry zone where the person moves to the next compartment and remove his or her clear room gowns and throws it in a v accumized fully sealed incinerator . One person entry is only allowed at a time. DI water with HEPA air atomization is done using ultrasonic mist nozzles . Drip tank is fitted on the floor .

DEDUSTING BOOTH

Arrest dust at source with De-dusting Tunnel. Reduce dust levels, improve product quality and yield. Our De-dusting Tunnels remove loose particles and dust that accumulate on raw material containers including drums, cartons and bags prior to sampling. ParQcles are collected in a tray, and the filtraQon system picks up airborne particulates. 21CFR and GMP compliant, automated, mechanized system. Delivers consistent performance.

Heart of System

• Basic cabinet (SS304/CRCA powder coated/double wall PUFF filled panel)
• Single-pass fully automated system with PVC Shu]ers (entrance and exit) with endless conveyor with rotary moving brush in X -Y axis.
• High-velocity Jet System (8000 fpm – 10000 fpm) with manually adjustable Flow Control.
• PLC/Manual Control system with differenQal pressure gauges .
• LED concealed light providing light intensity in excess of 400 LuX.

DYNAMIC GARMENT STORAGE CABINET

Cleanroom garments can accumulate contaminaQon during storage and between laundry washes, which in turn may lead to lower product yields and increased product quality issues . The enhanced filtraQon system on the garment storage cabinet is designed to provide the highest level of air quality within the work zone, meeQng all relevant standards.

Heart of System

• MOC – SS 304 /316
• Motor Blower–Kruger, EBM AC/EC, Dynamic
• HEPA–Gasket Type, GEL Seal Filter .
• PAO–PAO at Upstream HEPA Filter
• Pressure Gauge–Analog/Digital
• Air Flow–VerQcal Re-circulatory, 0.45 m/s, Cleaniness-ISO-5
• U.V Light–Germicidal UV Light (Wavelength-280-100nm)
• Micro Processor–Unit Will run through Microprocessor Password Based System And Having the ProtecQon Standards IP 65 .Also Feature with Door Lock, Unlock, Light on-off .
• Heater Along with Thermostat.

Insulation

ROCKWOOL

Sheets of fireproof rock wool oriented perpendicular to the plane. Density 100 Kg/cbm, fire reaction class A1 (EN 13501-1) declared thermal conductivity (λ) = 0.037 W/mK (EN 12667 or 14303)

POLYURETHANE [ PU ]

Infil of injectable expanded polyurethane. Density 42 – 45 Kg/cbm, fire reaction class B3(EN 13501-1 or DIN 4102) declared thermal conductivity (λ) = 0.022 W/mK (EN 12667)

Download Brochure

Get Advanced Cleanroom & Turnkey Engineering Solutions for a Safer Tomorrow

Facebook Linkedin Youtube

 

Kavs Spectronova Technologies Pvt Ltd

106 Cosmos Mary Park, Opp Pratap Cinema, Kolbad, Thane 400601, Maharashtra, India

Industrial plot no 3, New survey no 2003, New GIDC, Dehari, Umergaon, Valsad, Gujarat 396170

Call Us: +91 9967436808

Mail Us:  kunal.deshmukh@spectrokavs.com

marketing@spectrokavs.com

Arvind.Asthana@spectronova.com